Plant Operations & Digitalization

Industrial & Manufacturing Digital Solutions

For plant heads, manufacturing and operations managers, maintenance and quality leads, and digital transformation teams — not generic software brochure pages.

Plant digitalization for manufacturing operations: production monitoring and planning, workforce and shopfloor management, maintenance and assets, energy and ESG/SQDC visibility, tooling, and warranty traceability. Designed to connect PLCs, sensors, IoT gateways, APIs, ERP/MES, QR/barcode systems, or controlled manual inputs depending on what your plant already runs.

Discuss Your Plant Digitalization Requirement Explore Plant Modules

Workforce & Shopfloor Maintenance & Assets Energy & ESG Tooling & Traceability Performance & Planning

Performance Monitoring & Production Planning

Four dedicated operational layouts for press shops, heat exchangers, moulding cells, and planning — values and thresholds come from your plant.

Press shop · OEE & machine bay

Press Shop Performance Board

Schema preview

Utilization

—

By press

OEE

—

A × P × Q

OEE component stack

Availability—

Performance—

Quality—

Layout only — KPIs, thresholds, and live values are configured from your plant data sources.

Utilities · condition monitoring

Heat Exchanger Condition View

Schema preview

Inlet Temp

—

Process side

Outlet Temp

—

Process side

Process path

Inlet

T / P / Flow

Exchanger

ΔT · ΔP · Eff.

Outlet

T / P

Layout only — KPIs, thresholds, and live values are configured from your plant data sources.

Moulding cells · cycle & quality

Injection Moulding Cell Board

Schema preview

Cycle Time

—

vs standard

Rejection

—

Quality trend

Cycle timeline

Fill

Pack

Cool

Eject

Layout only — KPIs, thresholds, and live values are configured from your plant data sources.

Planning · capacity & schedule

Production Planning Board

Schema preview

Plan Attainment

—

Planned vs actual

Capacity

—

Available hours

Shift schedule lanes

Line 1

Ord · Slot A

Ord · Slot B

Buffer

Line 2

Ord · Slot C

Changeover

Ord · Slot D

Layout only — KPIs, thresholds, and live values are configured from your plant data sources.

Monitoring & Planning Boards

Industrial Dashboards for the Shop Floor and Planning Office

Press shop OEE, heat exchanger condition, moulding cell quality, and production planning — each with its own operating language.

Press shop · OEE

Press Shop Monitoring

See press utilization, OEE, downtime reasons, scrap, and shift attainment while the shift is still running.

Machine Utilization — Running time vs available time by press
OEE — Availability × Performance × Quality
Cycle Time — Actual vs standard stroke/cycle
Production Count — Parts by press, die, and shift

View solution Request a Demo

Heat exchanger · condition

Heat Exchanger Monitoring

Watch inlet/outlet temperature and pressure, flow, efficiency trends, and fouling indicators before performance slips.

Inlet / Outlet Temp — Process and utility side values
Pressure — Inlet, outlet, and ΔP
Flow Rate — Process / utility flow where available
Efficiency Trend — Performance vs established baseline

View solution Request a Demo

Moulding · cycle & quality

Injection Moulding Monitoring

Track machine and mould status, cycle time, process parameters, rejection, and OEE across cells.

Machine Status — Running / idle / fault by IMM
Cycle Time — Actual vs standard cycle
Production Qty — Shots and parts by mould
Rejection Rate — Quality % and scrap drivers

View solution Request a Demo

Planning · capacity

Production Planning

Connect targets, capacity, shifts, and orders with planned vs actual so bottlenecks show up before delivery slips.

Production Targets — By SKU, line, and shift
Machine Capacity — Available hours and load
Plan Attainment — Planned vs actual output
Bottlenecks — Constraint resource load

View solution Request a Demo

Manufacturing Operations & Plant Digitalization

Digitizing the Complete Plant Operation

Beyond machine dashboards — a coherent manufacturing operations portfolio from the shopfloor to management reporting. Modules share the same plant language: ownership, escalation, evidence, and role-based visibility.

Shopfloor observations & shift control

Workforce skills & qualification

Machines, tools & assets

Maintenance discipline

Quality & delivery boards

Energy & ESG indicators

Management reporting

Manufacturing Operations & Plant Digitalization

Workforce & Shopfloor Management

Operator skills, Gemba actions, and night-shift visibility in one operating rhythm.

Digital workflows for DOJO / skill development, skill matrix, Gemba walks, and Night Duty Officer (NDO) coverage so plant and production leaders see training status, observations, and shift handovers without chasing paper or chat threads.

For: Plant heads, production managers, training coordinators, shift supervisors

Explore module

Workforce skill and qualification visibility by line and department
Faster capture and closure of Gemba observations
Clear night-shift handover and escalation trails
Less manual status chasing for training and shopfloor actions

DOJO / Skill Development Management

Operator training, completion, and qualification status by department and line.

Operator training plans and module assignment
Skill development progress by role and line
Training completion and attendance records
Certification and qualification tracking

Training · DOJO

Skill Development Board

Schema preview

In training

—

Active modules

Completed

—

This period

Department / line status

Line A · PressOn plan
Line B · AssemblyGap watch

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Skill Matrix

Multi-skill competency by employee, line, and department — with re-certification context.

Employee / operator skill matrix grids
Multi-skill visibility across stations and roles
Configurable skill levels and competency bands
Line and department competency summaries

Competency · skill matrix

Operator Skill Matrix

Schema preview

Operator	Op.	Setup	QC	Maint.
Op · R01	3	2	1	—
Op · R02	2	3	2	1
Op · R03	1	1	3	2

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Gemba Management

Digital Gemba walks with observations, owners, due dates, and closure tracking.

Digital Gemba walk capture on shopfloor rounds
Observation logging with area and category context
Action items with ownership and due dates
Escalation paths for overdue or high-severity items

Gemba · observations & actions

Gemba Action Board

Schema preview

Open observations

Bay 2 · 5S gap
Owner · Due today
Line C · Safety note
Escalated

Layout only — fields, thresholds, and live values are configured from your plant data sources.

NDO — Night Duty Officer

Night-shift operational monitoring, incidents, pending actions, and handover.

Night-shift operational monitoring checklist
Plant observation and incident logging
Pending action boards across shifts
Structured shift handover records

Night shift · NDO

Night Duty Officer Board

Schema preview

Observations

—

This shift

Incidents

—

Logged

Shift handover timeline

22:10Round complete · areas logged
01:40Incident · machine idle · escalated

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Manufacturing Operations & Plant Digitalization

Maintenance & Asset Management

Asset handover, breakdown response, and preventive maintenance discipline on one plant record.

Digital maintenance and asset workflows covering ARHS asset recognition and handover, breakdown handling with MTTR/MTBF-ready reporting, and preventive maintenance schedules with checklists, evidence, and escalation — built for maintenance heads and production coordinators.

For: Maintenance heads, reliability leads, production managers, plant engineering

Explore module

Faster breakdown reporting and clearer ownership
PM discipline with due/overdue visibility
Asset handover and movement with an audit trail
Maintenance history centralized for recurring analysis

ARHS — Asset Recognition and Handover System

Identify, tag, hand over, and track plant assets with ownership and movement history.

Asset identification and master records
Asset tagging with QR / barcode readiness
Handover and takeover workflows with acknowledgement
Asset ownership and custodianship

Assets · ARHS

Asset Recognition & Handover

Schema preview

AST-1042

In custody

Bay 3OK

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Breakdown Handling

Machine breakdown reporting through assignment, RCA, corrective action, and MTTR/MTBF-ready history.

Machine breakdown reporting from the floor
Breakdown start / end time and downtime duration
Reason and category coding
Maintenance assignment and escalation

Downtime · breakdown

Breakdown Incident Workflow

Schema preview

ReportedAssignedIn repairRCAClosed

Start / end

—

Duration logged

Reason

—

Category coded

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Preventive Maintenance

Machine/asset PM plans, schedules, checklists, evidence, and overdue escalation.

PM schedules by machine and asset
Daily, weekly, and monthly maintenance plans
Due and overdue task boards
Technician allocation and workload context

PM · schedules & checklists

Preventive Maintenance Board

Schema preview

Mon

—

Tue

—

Checklist execution

Lubrication points
Safety interlocks
Evidence photo / note

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Manufacturing Operations & Plant Digitalization

Operational Intelligence · Energy & ESG

OEE and plant KPIs, energy intensity, ESG indicators, and SQDC management boards.

Operational intelligence for manufacturing leaders: performance monitoring (OEE and related KPIs), EMS energy monitoring, ESG environmental/social/governance indicator readiness, and SQDC daily/shift review boards — without claiming certifications or regulatory compliance your plant has not defined.

For: Plant heads, operations managers, quality heads, energy/utilities leads, CIO/CTO teams

Explore module

Plant performance visible by machine, line, and shift
Energy consumption and intensity visible against production
ESG and SQDC indicators centralized for management review
Faster decision-making from shared operational boards

Performance Monitoring

OEE, availability, performance, quality, counts, downtime, and shift dashboards.

OEE with availability, performance, and quality
Production count and target vs actual
Cycle time and downtime visibility
Rejection and quality trend signals

OEE · plant performance

Performance Monitoring Dashboard

Schema preview

OEE

—

A × P × Q

Availability

—

Running time

Layout only — fields, thresholds, and live values are configured from your plant data sources.

EMS — Energy Monitoring System

Electricity and energy usage by machine, line, and plant — with demand and intensity views.

Electricity / energy consumption monitoring
Machine, line, and plant-wise energy usage
Demand trends and peak consumption views
Energy intensity indicators

Energy · EMS

Energy Monitoring Dashboard

Schema preview

Plant kWh

—

Period total

Peak demand

—

Watch band

Demand trend

Layout only — fields, thresholds, and live values are configured from your plant data sources.

ESG — Environmental, Social and Governance

Environmental, social, and governance indicator tracking with evidence workflows — not a certification claim.

Environmental performance indicator tracking
Energy and resource usage context
Waste / emission-related data readiness
Safety and social indicator capture

ESG · indicators & evidence

ESG KPI & Reporting Overview

Schema preview

Environmental

Energy / resources
Waste data readiness
Emission-related fields

Layout only — fields, thresholds, and live values are configured from your plant data sources.

SQDC — Safety, Quality, Delivery and Cost

Daily and shift SQDC boards with RAG status, ownership, and closure.

Safety incidents and observations
Quality KPI tracking
Delivery achievement status
Production target vs actual

SQDC · management board

Safety · Quality · Delivery · Cost

Schema preview

Safety

RAG · configurable

—

Quality

RAG · configurable

—

Delivery

RAG · configurable

—

Cost

RAG · configurable

—

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Manufacturing Operations & Plant Digitalization

Tooling & Traceability

Tool and die lifecycle, digital history cards, and component warranty traceability.

Tooling and component traceability for manufacturing plants: tool & die monitoring, digital tool history cards, and warranty tracking for serialized components such as batteries, motors, controllers, chargers, and related electrical parts — with search, claim history, and status dashboards.

For: Toolroom leads, production managers, quality heads, service and warranty owners

Explore module

Tool availability and life status visible to production and toolroom
Complete digital history cards instead of paper files
Component warranty and claim history searchable with an audit trail
Stronger traceability from dispatch through service actions

Tool & Die Monitoring

Availability, location, status, life/cycle, maintenance due, and tool-to-machine association.

Tool / die availability boards
Location and custody context
Running / idle / maintenance status
Usage count and life / cycle tracking

Toolroom · tool & die

Tool & Die Status Board

Schema preview

Die · D-12
Press A · Life watch
Running
Tool · T-08
Crib · Ready
Idle

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Tool History Card Management

Complete digital history: usage, repair, PM, breakdowns, modifications, and inspections.

Complete digital history card per tool
Tool identification and commissioning details
Usage, repair, and PM history
Breakdown and modification history

History card · digital record

Tool History Card

Schema preview

Tool · TH-204

Commissioned · health status tracked

Active

UsageCycle / shot history recorded
RepairParts replaced · notes attached

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Warranty Tracking System

Serialized component warranty, dispatch activation, claims, replacements, and traceability.

Component serial / unique identification
Product and component mapping
Warranty start / end and status
Dispatch-linked warranty activation or traceability

Warranty · component traceability

Warranty Tracking Board

Schema preview

Battery

SN · —

Warranty status

Motor

SN · —

Warranty status

Dispatch · claim timeline

1Dispatch · warranty window activated / linked
2Claim · failure reason · service action

Layout only — fields, thresholds, and live values are configured from your plant data sources.

Integration Approach

Built Around Your Plant Environment

We design for the systems you already run and for the gaps where data still needs a controlled path.

PLCs & machine controllers

Sensors & IoT devices

Shop-floor HMIs & gateways

ERP / MES / APIs

Historians & plant data stores

Cloud or on-prem deployment

Enterprise manufacturing focus · Capability-led delivery

Frequently Asked Questions

Build Your Plant Digitalization Stack

Tell us about monitoring, maintenance, workforce, energy, tooling, or warranty workflows — and we’ll outline an approach that fits your plant.

Request a Demo

Discuss Your Plant Requirement

Industrial & Manufacturing Digital Solutions

For plant heads, manufacturing and operations managers, maintenance and quality leads, and digital transformation teams — not generic software brochure pages.

Operator

Op.

Setup

Maint.

Op · R01

—

Op · R02

Op · R03